AES Extreme Ultra CNC Nesting Cell
The AES Extreme Ultra series of heavy duty, high speed nesting machines are available as 'stand alone' machines or as fully automatic through feed 'Line' machines.
When supplied as a Line machine, the lift table can hold up to 25 x 18mm sheets of board, as an option can be squared and automatically labelled prior to being loaded onto the bed of the CNC. After drilling and nesting, the nested sheet is pushed onto an exit coveyorwhilst another board is being loaded and the spoil board is being cleaned.
This automatic loading, offloading and spoil board cleaning saves many operator hours and improves productivity.
All machines complete with;
- ISAC CONTROL UNIT (STANDARD)
- 32 Axis servo control capacity
- 1 spindle control
- Remote I/O with additional 256 input / output
- Windows Based Operating System
- 21” TFT colored LCD screen
- Integrated ethernet
- Pulse or servo control voltage
- Easy montage quick set-up
- Automatic corner slowdown function (G09)
- Optional remote monitoring function
Alphacam CAD/CAM
Alphacam is a full-featured, easy to use CAD/CAM solution for manufacturers desired fast, efficient toolpaths and the generation of reliable, machine ready CNC code. Program provides you with the complete machining capabilities to manufacture anything from simple 2 Axis parts though to complex 5 Axis components.
• Nesting Solution
• 3D Engraving and Routing Applications
• Aggregate and Boring Unit Support
• Extensive Usage Area With Additional Modules
All AES Extreme Ultra Line machines have the following advantages;
1) There is less handling required by the operator
2) Reduces the need for a second person to load and unload the machine.
3) The machine becomes fully automated allowing the operator to perform other tasks, for example offloading from the conveyor or feeding an edge bander.
4) The machine will become even more efficient removing the complete nested sheet in one operation,cleaning the bed and then automatically loading the next.
5) Easy to justify the additional cost against the need for an additional operator and the increased productivity of the machine.
Specification
Extreme Ultra 1325 Line |
Extreme Ultra 1632 Line |
Extreme Ultra 1640 Line |
Extreme Ultra 2128 Line |
Extreme Ultra 2132 Line |
Extreme Ultra 2142 Line |
Extreme Ultra 2157 Line |
|
Working Capacity |
1300 x 2500 mm |
1600 x 3200 mm |
1600 x 4000 mm |
2100 x 2800 mm |
2100 x 3200 mm |
2100 x 4200 mm |
2100 x 5700 |
Table |
Phenolic |
Phenolic |
Phenolic |
Phenolic |
Phenolic |
Phenolic |
Phenolic |
Rotary Tool Changer |
8 position |
8 Position |
8 position |
8 Position |
8 Position |
8 Position |
8 Position |
X Axis speed |
80m/min |
80m/min |
80m/min |
80m/min |
80m/min |
80m/min |
80m/min |
Y Axis Speed |
80m/min |
80m/min |
80m/min |
80m/min |
80m/min |
80m/min |
80m/min |
Z Axis speed |
20 m/min |
20 m/min |
20 m/min |
20 m/min |
20 m/min |
20 m/min |
20 m/min |
Travel of Z axis |
200mm |
200mm |
200mm |
200mm |
200mm |
200mm |
200mm |
Router motor |
HSD 9Kw (12 Hp) |
HSD 9Kw (12 Hp) |
HSD 9Kw (12 Hp) |
HSD 9Kw (12 Hp) |
HSD 9Kw (12 Hp) |
HSD 9Kw (12 Hp) |
HSD 9Kw (12 Hp) |
Router speed (max) |
24,000 RPM |
24,000 RPM |
24,000 RPM |
24,000 RPM |
24,000 RPM |
24,000 RPM |
24,000 RPM |
HSD Boring Unit |
10 x vert |
10 x vert |
10 x vert |
10 x vert |
10 x vert |
10 x vert |
10 x vert |
Vacuum |
Eurovac 140m3 |
Eurovac 250m3 |
Eurovac 250m3 |
Eurovac 250m3 |
Eurovac 250m3 |
2 x Eurovac 250m3 |
2 x Eurovac 250m3 |
Vacuum Area |
2 zones |
4 zones |
6 zones |
6 zones |
6 zones |
10 zones |
12 zones |
Lift Unit |
Yes |
Yes |
Yes |
Yes |
Yes |
Yes |
Yes |
Loading Unit |
Yes |
Yes |
Yes |
Yes |
Yes |
Yes |
Yes |
Unloading and cleaning |
Yes |
Yes |
Yes |
Yes |
Yes |
Yes |
Yes |
Outfeed conveyor |
Yes |
Yes |
Yes |
Yes |
Yes |
Yes |
Yes |
CAD/CAM Program |
Alphacam 2D Essential |
Alphacam 2D Essential |
Alphacam 2D Essential |
Alphacam 2D Essential |
Alphacam 2D Essential |
Alphacam 2D Essential |
Alphacam 2D Essential |
Installed Power |
30Kw (40HP) |
30Kw (40HP) |
30Kw (40HP) |
30Kw (40HP) |
30Kw (40HP)) |
40Kw (54HP) |
40Kw (54HP |
Options Include
Coolant to cutting tool
Barcode Reader
Double working zone
Additional drill boxes with single or double saw blades, end boring, more face drills
Larger capacity tool changer for 12 or 16 tools
Increase to HSD Router motor
Liquid cooling to router motor
Increase vacuum bed
Up to 21 vacuum areas
Vacuboost – This is an intelligent vacuum system giving approximately 10 times the hold of a standard vacuum.
Automatic labelling with board alignment
Manual labelling
Alphacam Standard or Advanced
Additional software and macros depending upon requirements
Safety mats or safety light barrier
Vacuum Blocks
Aggregates
USP power supplies
Chiller for liquid cooled motors